Plate Parts Work Phases - Intergraph Smart Production - Help

Intergraph Smart Production Sales

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Typically, plate parts are cut using gas, plasma, laser, or water jet. The costs of the cut can depend on either time or the cutting meters. The workload of the workshop is always based on time, so even if the pricing is based meters, the software calculates the cutting time. The cutting time can be calculated based on one part or one nesting. Either way, a cutter path will be created for the part using cutting machine parameters from Smart Production Cutting. Because of this, the resulting cutting time is congruent with the capacity needed for production. You can also add other part-work phases to the cutting work, such as adjustment of the cutting machine nozzles, lifting the plate to be cut to the grate, and marking parts and removing remnants. In the position line, values that influence the cutting are machine technology, which is often determined based on the work chain, and the number of nozzles. In a time-based cutting, the machine has an hourly price.

In the meter cut-pricing, the following calculation values can be used:

  • Meter price of a direct cut

  • Meter price of a bevel cut

  • Quality grade meter price of a water jet

  • Unit price of piercing

The material sales of plate parts can consist of three separate work phases:

  • Material sales, which is a gross weight that can be calculated in the following ways:

    • As a rectangle surrounding the part to which the offset is added

    • As net-weight of the part to which the customer-based loss-percent is added

    • Based on the nesting percent received from the sales nesting and the net-weight of the part

    • By giving the position line a nesting percent

  • Material return is an inner hole return. This is used when the part has an inner hole that is large enough to use as raw material. The sold amount is negative, so the price decreases. The return price is normally lower than the material sales price. If a part is nested, no inner hole return is calculated because smaller parts can be nested to the hole.

  • Material scrap is a return from the scrap that goes to a remelting. The sold amount is negative, which means that the price decreases. The return price is usually the kilo price offered by the scrap purchaser.